Process packaging automation components
2022-09-01

Process and packaging automation components at OEM

Most processes and packaging can now be partially or fully automated. Automated machinery is more consistent and there’s less room for inaccuracy, offering time-efficiency and cost-efficiency and good ROI. 

Automated machinery in the process and packaging industries is constantly developing. Here at OEM, we offer industrial automation components to support this development. 

Automation solutions for process and packaging machinery

At OEM, we keep an eye on trends and the latest innovations in order to help our customers future-proof their operations. 

Here are some of the requirements for process and packaging machinery.

Blog

Efficient operation of process and packaging machinery

Control panel components are fundamental to the functioning of machinery and are used in every and any industry. Those needing less maintenance and less downtime are clearly benefitted for efficiency.

Conta-clip have developed a large range of cable entry systems that can accommodate single cables or multiple cables in a small footprint. They consist of only three parts and are quick and easy to assemble. 

Emerson is the first pick for packaging and leading provider of pneumatic and motion control components. With more than 50,000 valves, an extensive range of air preparation equipment, and a full line of actuation products, creates comprehensive suites of flow control and pneumatic solutions. Our total system solutions bring special advantages for food, beverage, and pharmaceutical packaging, as well as for other consumer and industrial container applications.

Standardisation in automation

Automated machinery can produce consistent outputs. This can be checked through a system that includes effective process equipment and traceability, inspection and quality monitoring components. 

Smart cameras are one of the most effective ways of monitoring the process line. Most inspection tasks required can be solved by using Datalogic’s IMPACT technology smart cameras. We offer the P2X by Datalogic, a very powerful smart camera.

3D cameras are extremely valuable when the volume, shape or 3D position of objects needs to be analysed. The Basler Blaze Time-of-Flight (ToF) camera provides high resolution 3D images at a very attractive price/performance ratio, with a 2D and a 3D image in one shot.

Applications include part inspection, vehicle guidance, tote loading and automated unloading.

Whatever your needs, scanners are available in various types such as fixed and hand-held scanners for barcodes; 2D code and DPM (direct part marking) reading; and high-speed, long-range and wide field of view options.

Automation components meet speed, precision, repeatability and adaptability

Automation achieves these by replacing the need for physical labour and increasing efficiency in order to meet huge (and changing) market demands.

Motor, drives and linear products can be used throughout and with communication options such as CanOpen, Ethercat, Modbus, Ethernt/IP, Profinet and more. 

For speed and performance requirements, choose motion control drives that are standalone or embedded. They can be easily tuned to any suitable motor.

Process instrumentation can be used in machinery to get products from A to B seamlessly, controlling the level, pressure and flow of the product being handled. 

Cost efficient machinery

Equipment that helps in reducing wastage and labour costs and improving general efficiency will reduce overall costs, with the likelihood of increased ROI.

Process equipment which lead to reduced costs and time saving could include, for example, twin-screw pumps, which avoid the need for an additional CIP pump.

A pigging system reduces wastage, achieving cost reductions. Media is prevented from getting through when a pig is pushed into the pipe. This enables the pipe to be scraped and cleaned quickly, and the potential of cross-contamination is minimised.

Better safety processes

Safety standards are increasing for machinery, and with the help of certifications like ATEX approvals and ISO, you can ensure your machinery passes all its checks.

Safety light curtains are commonly found on process and packaging lines and are installed alongside or above machinery. If an object or person passes the safety light curtain, the machine stops.

Trapped key interlocks are used for access purposes and isolate the machinery before someone can enter a dangerous area. This option is inherently reliable, as an individual can only gain access by going through the correct sequence to gain access. 

Green glass bottles on bottle inspection and filling machine line
white cosmetic bottles in filling machinery
Cameras and sensors on vegetable inspection production/packaging line
Cardboard boxes on packaging line including sensors/cameras for inspection

Process and packaging machinery industries: Food and beverage, chemical and pharmaceuticals, cosmetics, toiletries, brewing and many more.

Types of processing and packaging equipment:

  • Robotics
  • Industrial vision systems
  • Conveyors
  • CIP cleaning
  • Product handling
  • Food processing
  • Blending and mixing machines
  • Cartoning
  • Coding and marking
  • Filling and sealing
  • Inspection 
  • Labelling 

If you have any of the process and packaging requirements we’ve outlined above, OEM can provide solutions tailored to your application.

You can also visit us at PPMA total show, where we will be demonstrating all things process and packaging. 

Email [email protected] or call 0116 284 9900 to talk to our technical advisers.

Related Products

Cable Entry Systems

Wide selection of Cable Management options for standard & pre-terminated cables, pipes and hoses, great alternative to glands

Cable Glands

Glands in NPB, stainless steel, and plastic. Suitable for any application and industry.

Motor Drives

Drive boards and panel mounted drives for basic motor control.

Safety Light Curtains

Safety light curtains are a type of sensor used in industrial and automated environments to protect workers and machinery. They are designed to detect the presence of objects (like a human body or hand) in a hazardous area and stop or prevent machine operation if necessary, helping to avoid accidents or injuries. Here’s how they work and why they’re important: Functionality: Infrared Light Beams: Safety light curtains consist of two components: an emitter and a receiver. The emitter sends a series of infrared light beams across a designated area, and the receiver detects whether these beams are interrupted. When an object (such as a person or body part) crosses the beams, it triggers a signal that activates a safety response. Safety Response: The machine or equipment connected to the safety light curtain is typically programmed to stop, slow down, or enter a safe state when an interruption is detected. This prevents accidents by ensuring workers don't enter dangerous areas while the machine is in operation. No Physical Contact: Unlike traditional safety devices like guards or fences, safety light curtains don’t require physical barriers. This allows for greater flexibility in machine design and easier access to areas without compromising safety. Types: Type 2 Light Curtains: Provide basic safety for non-hazardous areas. Type 4 Light Curtains: Offer the highest level of safety and are often used in more hazardous environments or for more dangerous machines. Applications: Manufacturing: Protect workers from moving machinery, such as robotic arms or conveyor systems. Packaging Lines: Prevent accidental entry into hazardous areas of packaging machines. Automated Systems: Common in automated production lines, ensuring the safety of workers around automated machines and robots. Key Benefits: Prevent Injuries: Protects workers from being caught or harmed by moving parts of machines. Flexibility: Safety light curtains can be adapted to different types of machinery and layouts without the need for bulky physical barriers. Non-intrusive: They do not obstruct the workflow, allowing machines to continue operation smoothly, while still providing safety.

Trapped Key Interlocks

The trapped key system works on the principle of releasing heavy duty coded mechanical keys in a pre-determined sequence to ensure machine power has been isolated before any access can be made into areas where hazards or dangerous machinery is present. <ul><li>All available in die cast or stainless steel <li>Up to 48 standard key codes available <li>Other custom key codes available on request <li>Sequential or non-sequential release</li></ul>
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